The Working Cowboy's Choice – Not a Costume
Buckaroo hats emerged from vaquero tradition for one reason: they work harder than you do. Our rabbit felt construction takes the punishment that beaver can't – it breathes better in heat, shapes easier in rain, and costs half as much to replace when work destroys it. The 4-inch brim keeps sun off your neck without catching wind. Sizes 52-64cm because real cowboys come in all sizes. These aren't for Instagram cowboys – they're for men who need a hat that clocks in when they do.
We Make Your Size. Even If Nobody Else Does.
Sizes 52-64cm (20.5-25") | Regular & Long Oval | Custom shapes available
Every Hat Includes:
✓ Gift-Ready Packaging - Luxury hat box perfect for storage
✓ Perfect Fit Guarantee - Free adjustments for 90 days
✓ Professional Care Kit - Dust bag, care guide, and premium felt strips to fine-tune your fit
✓ Direct WhatsApp Access - Message the maker anytime
✓ Lifetime Support - We'll help maintain your hat forever
Any Style Possible
Love a discontinued design? Found the perfect vintage photo? We create custom blocks to make ANY style reality.
A True Original
Superior materials, perfect sizing, and details the mass producers skip. Why settle for off-the-shelf?
3-4 Weeks to Perfection
Made fresh for you, not pulled from inventory. Track your hat's creation from block to box.
"We Fit Every Head" No More "Close Enough" Sizing
Standard hats stop at 60cm. We go to 64cm.
Need bigger? Smaller? Oval? We make it exactly right.
✓ Sizes 52-64cm (beyond standard)
✓ Regular, Long, and Wide Oval shapes
✓ Free adjustments for 90 days
✓ Custom proportions available
1. Get a precise measurement for your perfect hat fit
2. Convert between US, UK, and metric sizes instantly
3. Determine your head shape for maximum hat comfort
Can't Find That Hat Anywhere Else?
Send Us Any Photo
Vintage, discontinued, or impossibly expensive elsewhere.
We'll create YOUR version with better materials.
Browse Our Classics
Pick from our handcrafted styles. Change the hatband, liner, or details to match your vision.
All the iconic shapes, none of the mass production.
Not Sure? Let's Chat
Send us your inspiration. We'll quote you in 24 hours.
"Customers say our interpretations often exceed their $800+ inspiration pieces"


























































